This past weekend we finally finished the vanity installation. We worked on it a bit almost every night of the week.
Monday night we got home around 6:15, and brought pizza with us, so we could get working on the tile pretty quickly. I started mixing up the mortar, and ended up getting really lucky and mixed the last part of one 25lb bag, which ended up being just about enough for the countertop. While the mortar was slaking, we started laying out the tile on the countertop to determine where we wanted to make our cuts. We decided to make cuts on the side next to the half-wall, since it would be less visible when you walk in the room. Then I marked the cuts for the sink-hole, and Clare set off making those cuts with the tile nippers while I started laying tile. Liz also helped cut some of the tile for the edge pieces using the tile cutter. The tile went on quite easily, though after it cured, I realized that they weren’t completely level. Hopefully I will be able to get them a bit more level when we do the floor tile. The actual laying of the tile only took a couple hours.
Tuesday Clare and I worked from home, so in the morning I started off by putting on the backsplash. We used 4×4 bullnose tile for the backsplash, and put it on with pre-mixed mastic, just like we used for the tub tile. That only took a half-hour or so. Then I worked until dinner-time, and after dinner I put on the grout. While I was putting on the grout, Clare and Liz worked on getting the old faucet off the sink. This proved to be trickier that one would think. The faucet part came off pretty easily, but the drain simply would not come off. The ring that fits in the sink would not come unscrewed from the rest of the drain. After I was done with the grout I took a look at it, and tried using some WD-40, but it didn’t help much. So I decided to let it soak in for a day.
Wednesday evening I set about trying to get the drain off again, hoping that the WD-40 would have helped overnight. It didn’t. So finally I got out the hacksaw and simply cut off the drain. Then I spent close to an hour removing the old caulk from the sink with a razorblade, and getting as much rust off the bottom of the sink where the old bolts had been as I could. Once again, I decided to call it a night.
Thursday evening I finally installed the new faucet and put the sink in the hole. I attached the flexible hoses that were connecting the old faucet to the new faucet, and connected the first half of the drain assembly, putting a little silicone sealant under the metal rim that sits in the sink bowl, per the instructions. Then I put some more silicone under the rim of the sink, and set the sink in place. Finally, I put a little silicone between the edge of the sink and the tile. I finished connecting the supply pipes and the drain assembly, but did not turn the water on, because I wanted the silicone to cure.
Friday evening I tried out the sink. I followed the instructions and took out the aerator to flush out any debris that might have gotten into the pipes while ripping out the old vanity. I had to tighten the supply pipes a bit more, but then it seemed to stop leaking. I was initially disappointed when I tried to put the aerator back in though. A small stream of water was obviously not flowing through the aerator, but spraying around. I tried tightening it down with a plier (and a rag to prevent gouging the aerator ring), but it didn’t help. Then I took it off, thinking it might be misthreaded, and tried again. Still no luck. Then I happened to notice some black thing peaking out of the sink drain hole, from under the stopper. It was a washer! It must have fallen out when I took the aerator out, or when I turned the water on. Once I put the washer on, the aerator worked fine. Then I spent a good 20 minutes or more working on adjusting the stopper. It seemed to be the appropriate height, but when I pulled it up, it fell right back down. I decided to call it a night and work on it over the weekend. I did caulk between the countertop and the backsplash though, using the Polyseam Seal caulk my dad recommends. This time I tried using masking tape to avoid getting the caulk where I didn’t want it. I was not that impressed with this method, as it seemed like I had to smooth out the caulk a second time after removing the tape.
Saturday was a nice day, and I ended up spending most of the day doing other stuff besides the bathroom. On Sunday I went back to working on the stopper and checking for leaks. It turns out that the drain was leaking just a bit. I ended up just undoing some of the PVC connections and then re-tightening them, which seems to have done the trick. I also discovered that the reason that the stopper was falling down was because I had not tightened the nut that holds the ball in the drain pipe enough. Once I did that it worked fine.
So, phase 2 is complete. This next weekend we hope to work on Phase 3 – the floor tile.