New kitchen cabinets, part three

New kitchen!

New kitchen!

The final step in finishing the kitchen project was to put a new counter top on the cabinets. We ended up buying Roman Stone Noce porcelain tile. It is manufactured, but is designed to have a natural look, so there is some variation in it, which gives it a nice texture. Once I had the plywood and cement board attached to the cabinets, I had a solid foundation for the tile, and was ready to start tiling.

The trickiest cut was the mitre cut in the v-cap on the inside corner. It took me over an hour, but turned out pretty well. The tile saw I bought can do mitre cuts by angling the base

The trickiest cut was the mitre cut in the v-cap on the inside corner.

On Monday I started off by cutting a few tiles before I actually started laying tile. I knew that there would be a couple tricky cuts, particularly the inside corner of the v-cap by the stove. As it turns out, it took me more than an hour to get the miter cut to my satisfaction. I used the tile saw I had just bought to do the cutting. I went with the second cheapest option on the tile saw, which turned out to be pretty good. The saw had the option of tilting the table, so I could do miter cuts. Unfortunately, after tilting the table, the saw was no longer tall enough to cut totally through the v-cap. So I fiddled around until I got it right. I also tried to cut a few tiles with the new tile snapper I had bought. I found out it doesn’t seem to work for porcelain tile, which is quite a bit harder than ceramic tile. So I ended up having to use the tile saw for all my cuts, even the straight ones.
Continue reading New kitchen cabinets, part three

New kitchen cabinets, part one

Old kitchen

Old kitchen

One of the major projects on our new house was to put in new kitchen cabinets. We knew before buying the house that many of the lower kitchen cabinets (base cabinets) were damaged. Initially we thought we would try to buy some replacement parts, but as we realized that every base cabinet was damaged in some way, we simply decided to replace them. Ellen did some internet research and discovered that the maker of our cabinets, Mills Pride, was no longer in business. She found some cabinets from Sunco which she thought would match very well. We ended up buying them from Good Value Center. We were quite happy with the service in general. It only took a couple weeks to get them, and they were packed quite well.

This cabinet was completely missing the drawer

This cabinet was completely missing the drawer

The cabinets arrived on Friday the 9th of January. On the 11th, Clare and I spent several hours at Lowe’s putting together a delivery order for all the tile materials we would need like plywood and cementboard. We also got new energy-efficient windows, which will we install once it gets a bit warmer. The materials were delivered on the 12th, and I got to work.

Damaged cabinet

Damaged cabinet

I decided to work on assembling the cabinets while I was waiting for the delivery from Lowe’s. It took me about 2 hours to assemble the first one, but after that it got much easier. The Sunco cabinets have 1/2″ plywood sides and backs, and 3/4″ solid oak faces. They are put together with a cam locking system. I was quite impressed how accurate most of the cuts were. The sides fit into the front and back with a groove, and then get locked into a place with a cam system, which only requires turning one screw about one rotation. The drawers had to be assembled with regular screws, but the holes were all pre-drilled, and were quite accurate. For the first cabinet I screwed the screws in by hand, but for the other ones I used my beloved Black and Decker 18 volt cordless drill, which sped things up quite a bit. I was intrigued by the subtle variations between cabinets. While they were mostly the same, some of the details were slightly different, like the color of the screws, or the type of cushion on the drawers and doors. Some had a soft plastic cushion (the little piece that keeps the drawers and doors from banging shut), while others had more of a squishy foam-like cushion. There is also a fair amount of color variation. Some of the cabinets match the wall cabinets very well, while others don’t match as well.
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